The results are outstanding, the technology works perfectly, and our employees are able to integrate it intuitively into their daily operations.
Robotics Ecosystem Transforms Intralogistics
Previously dependent on manual tugger trains, the plant transitioned to a fully automated process. Four iw.hubs, Idealworks’ undercarriage AMRs, are now in use, centrally orchestrated by the intelligent automation platform, AnyFleet. This system facilitates seamless transport of empty packaging to the production area and the movement of filled containers to the shipping area.
Challenge of Mixed Traffic
One of the main challenges for automation solutions lies in environments where automated and manual vehicles must work in tandem. While the iw.hub comes standard with a range of safety features, manual vehicles often lack such safeguards. To ensure maximum safety, Idealworks incorporated the Safety Guard System from Linde Material Handling into the automation solution. This system adjusts the speed of manual vehicles automatically, minimizing the risk of collisions between forklifts and AMRs. As a sales and service partner, Linde Material Handling is one of several key collaborators in Idealworks’ robotics ecosystem, enabling the rapid implementation of the assistance system.
Attractive Employer Through Automation
Beyond solving logistical challenges, automation has significantly improved the overall work environment. Employees have been relieved from repetitive, physically demanding tasks, allowing them to focus on more complex duties. The replacement of manual tugger trains with AMRs has also led to a substantial reduction in noise levels in the plant, positively influencing the work atmosphere.
It makes our employees proud to interact with the technology of tomorrow everyday.
Maximized Efficiency with Automated Intralogistics
Since early 2024, four iw.hubs have been operating in a three-shift system, up to six days a week, with minimal maintenance requirements. With approximately 90 transport missions per shift covered by the AMRs, Shape Corp. has significantly enhanced both safety and efficiency in its intralogistics processes.
Following this success, efforts quickly began to double the number of iw.hubs and, consequently, the filly automated missions per shift in the coming months.
With the implementation of Idealworks’ robotics ecosystem, the Pilsen site has become a technological showcase for the U.S. parent company, as proudly emphasized by Plant Manager Gregory Houdayer.
